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Modeling of Transport Phenomena in Laser Welding of Steels

A. Métais [1], S. Matteï [2], I. Tomashchuk [2], S. Gaied [1]
[1] ArcelorMittal, Montataire, France
[2] Laboratoire Interdisciplinaire Carnot de Bourgogne, Université Bourgogne Franche Comté, France

Laser Welded Blank solutions enable to reduce vehicles weight and to optimize their crash performances by means of simultaneous tuning of different grades and thicknesses. The present work aims to characterize numerically and experimentally materials mixing during laser welding. For better understanding of materials mixing based on convection-diffusion process in case of full penetrated laser ...

A Practical Method to Model Complex Three-Dimensional Geometries with Non-Uniform Material Properties Using Image-based Design and COMSOL Multiphysics®

J. Cepeda[1], S. Birla[2], J. Subbiah[2], H. Thippareddi[1]
[1]Department of Food Science & Technology, University of Nebraska, Lincoln, NE, USA
[2]Department of Biological Systems Engineering, University of Nebraska, Lincoln, NE, USA

Geometries with heterogeneous material properties are typically defined as a set of multiple parts, each part representing a different material. However, assembling or defining the individual parts of complex geometries can be difficult. A practical method based on image-based mesh generation, a custom algorithm for labeling materials, and interpolation functions of COMSOL Multiphysics® can be ...

Numerical Study of a High Temperature Latent Heat Storage (200-300oC) Using Eutectic Nitrate Salt of Sodium Nitrate and Potassium Nitrate

C.W. Foong, J.E. Hustad, J. Løvseth, and O.J. Nydal
Department of Energy and Process Engineering, Norwegian University of Science and Technology, Trondheim, Norway

In this study, a small scale direct solar thermal energy storage system with secondary reflector is designed and developed. The main advantage of thermal energy storage is that cooking can be carried out during the time when there is little or no sun shine. In addition, no heat transport fluid is needed in this system. A well insulated heat storage should keep the heat for about 24 hours. KNO3 ...

Topology Optimization of Thermal Heat Sinks

J. H. K. Haertel [1], K. Engelbrecht [1], B. S. Lazarov [2], O. Sigmund [2],
[1] Technical University of Denmark, Roskilde, Denmark
[2] Technical University of Denmark, Kgs. Lynby, Denmark

1. Introduction The topology optimization method is becoming increasingly popular as a design tool for multiphysics systems [1,2]. Topology optimization of fluid-thermal systems has been presented for example in [3] for forced convective heat transfer and in [4] for natural convection problems. In this work, topology optimization including density filtering and projection is applied to ...

Modeling and Simulation of Thermal Runaway in Cylindrical 18650 Lithium-Ion Batteries

A. M. Melcher [1], C. Ziebert [1], B. Lei [1], M. Rohde [2], H. J. Seifert [2]
[1] Karlsruhe Institute of Technology, IAM-AWP, Karlsruhe, Germany
[2] Karlsruhe Institute of Technology, Karlsruhe, Germany

In this work the coupled electrochemical-thermal model for a lithium-ion battery (LIB) based on porous electrode theory has been extended with contributions coming from exothermic side reactions based on an Arrhenius law to model abuse mechanisms, which could lead to a thermal runaway. These extensions have been modeled with a constant fuel model and for specified current profiles and exterior ...

Surface to Surface Radiation Benchmarks

J. v. Schijndel [1], R. v. Eck [1], M. Klep [1],
[1] Eindhoven University of Technology, Eindhoven, Netherlands

The paper presents a student guide on how to implement surface to surface radiation within COMSOL Multiphysics® software for case studies found within the built environment. We included four benchmarks: (1) Radiation in a triangular cavity with infinite length; (2) Radiation between two infinitely long rectangular plates; (3) Radiation in a three dimensional rectangular enclosure; (4) Radiation ...

A Study on Hydrodynamics of Melt Expulsion in Pulsed Nd: YAG Laser Drilling of Titanium

S. Sharma [1], Y. Pachuary [2], S. N. Akhtar [3], J. Ramkumar [1],
[1] Indian Institute of Technology Kanpur, Kanpur, India
[2] Indian Institute of Information Technology, Design and Manufacturing, Jabalpur, India
[3] Integral University, Lucknow, India

Laser drilling of titanium and its alloys is widely used in aerospace industry, as it offers selective removal of material at high accuracy and speed. However, laser drilling often inherits defects such as large heat affected zone, micro cracks and recast layer. These defects depend upon complex melting and solidification phenomena happening due to interaction of high-intensity laser with the ...

Numerical Prediction of Weld Bead Geometry in Plasma Arc Welding of Titanium Sheets - new

V. Dhinakaran[1], S. Khope[1], N. S. Shanmugam[1] , K. Sankaranarayanasamy[1]
[1]National Institute of Technology, Tiruchirappalli, Tiruchirappalli, Tamil Nadu, India

Plasma Arc Welding (PAW) is one of the important arc welding processes commonly used in electronics, medical, automotive and aerospace industries due its high accuracy, finishing, and ability of welding any hard materials. It is an extension of Tungsten Inert Gas welding (TIG or GTAW). PAW has been unnoticed because it is more complex and requires more expensive equipment compared to other ...

Experimental Validation of Induction Heating of MS Tube for Elevated Temperature NDT Application

B. Patidar [1],
[1] Bhabha Atomic Research Centre, Mumbai India

Induction heating is multiphysics process, which includes electromagnetic induction and heat transfer. Both the physics are nonlinearly coupled with each other. In this paper, mathematical modeling of induction heating of MS tube for elevated temperature NDT application is presented. Mathematical modeling of electromagnetic field is done by using magnetic vector potential formulation. Heat ...

Enthalpy Porosity Method for CFD Simulation of Natural Convection Phenomenon for Phase Change Problems in the Molten Pool and its Importance during Melting of Solids

Priyanshu Goyal[1], Anu Dutta[1], V.Verma[1], I. Thangamani[1], R.K. Singh[1]
[1]Bhabha Atomic Research Centre, Mumbai, India

Shielded transportation casks are commonly used for transportation and storage of radioactive waste materials. Design approval of such casks by regulatory authority is subject to its compliance with a thermal test (among other tests) Due to exposure of cask to fire , there is a possibility of melting of the shielding material (lead) used for the cask and need to evaluate extent of melting. ...